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Technology Adoption

The company adopts the most advanced technologies into its manufacturing process to ensure desired quality of its products. The advanced process technology and sophisticated equipment have been acquired from World leaders of Metals & Ferro Alloy equipment like ELKEM, MINTEK, Tenova-Pyromet.

The manufacturing process is fully automated using advanced control systems acquired from Rockwell Automation. SCADA systems were introduced way back in 1989 and same has been upgraded to new generation “control Logix” system of Rockwell Automation 2007 to facilitate operation of furnace electrode, weighing and batching system to maintain the consistency of the operation.

A highly sophisticated real-time computerized system enables better monitoring and control of all aspects of furnace operation. Sophisticated web-based real-time monitoring systems enable the production team to monitor the process from anywhere across the globe.

The manufacturing process is power intensive and power is sourced from the regional grid. The company has a full fledged automated “Metal Recovery Plant” to extract the entrapped metal from slag which is a major initiative in waste recovery and environmental protection. The company also has an automated Chrome Ore Beneficiation plant to enrich low grade Chromite ore with a throughput of 20 MT/Hr at its Mines.

Closed Circuit TVs has been installed at various strategic locations of the plant not only to monitor the processes but also to monitor the safety of man and machine.

In the area of business process, the company has implemented SAP ECC 6.0 and BI/BO to meet the changing & growing needs of the business.